Titanium Coil Shock Adjustable Seat Post Customized Cartridges Apparel Dueler Tech Info Bighorn Tech Info Titanium Spring Info Spring Rate Choice

Bighorn Remote Installation Guide

Ⅰ.Introduction
Thank you for choosing DSP for your MTB suspension needs. This manual contains important information addressing warnings, item functions and directions for use. Please read this manual thoroughly before using. You may contact local distributors shown on our official website www.dsp-racing.com or E-mail info@dspracing.com / dspmarketing@dspracing.com if you have any questions.


II. Caution
  • When cleaning, use a clean and non abrasive cloth and/or fresh water. Do not use any corrosive solvents or chemicals when cleaning.
  • Never use your bike with 100psi ± 20psi in seat post air chamber. Doing so can damage your seat post, requiring repairs that are not covered under terms of the warranty.
  • If the product is in need of service, please contact info@dspracing.com or DSP Racing for a list of service centers near you. Any repairs or servicing done outside service centers voids warranty and may cause injury to user during disassembly and damage to product.
  • Having your Bighorn Adjustable seat post not setup properly may cause unwanted feel and operation. Adjust seat post for rider preference and terrain by calibrating and testing in an open and safe area before riding.


III. Installation
  • Prior to installation, ensure your seat tube diameter conforms to the diameter of Bighorn seat post in 30.9”, 31.6”, or 27.2”.
  • Make sure your frame is clean and no debris or grease before inserting Bighorn seat post.
  • Before insertion, please recheck air pressure is around 100psi ± 20psi as Full –extension.

1. Seat Installation

 








 
  • Need to prepare hexagon wrenches in 2.5mm、3mm、5mm.
  • Ensure the inside of the bike tube is clean and then slide the Bighorn seat post in smoothly.
  • Bighorn seat post must be inserted into seat tube of bike, so it covers the indicated line for Minimum Insertion on the Bighorn seat post.(Fig.1)
  • Adjust Bighorn seat post to the Full height during installation. Then, check to insure the lever direction is set up in the correct way for proper action. Adjust seat collar torque to recommended setting. The Maximal torque is 7N-m. (Fig.2)
WARNING! Do not over torque your seat collar, or it may inhibit the function of your seat post.

2. Saddle Installation (Fig.3)

  • Unscrew rail clamp bolt by using 5mm hex wrench.
  • Adjust the saddle angle (according to your preference)
  • Screw both rail clamp bolts using toque of 13~15N-m in clock-wise direction.

3. Remote Lever

  • Remote Lever Installation (Fig.4)
    • Insert the cable through the remote lever and Barrel Adjuster until the cable head rests in the slot.
    • Recommended Torque 4-5N-m by 4mm hex wrench in clock-wise direction.
  • Remote cable Installation (Fig.5)
    • Run cable through Cable Hosing and Adjuster Rod. Then, to move Adjuster Rod lower and use plier to clamp cable head when tighten calble screw by using 2.5 hex wrench. You can adjust Barrel Adjuster to tighten cable in slight adjustment.
    • Cut or bending remaining cable after leaving a reserved 50mm length.


  • Remote Function Adjustment (Fig.6)
    • To Increase sensitivity: use 3mm hex to
      adjust the adjuster screw in clock-wise direction.
    • To Reduce sensitivity: adjust the adjuster screw in counter –clockwise


IV. Setup and Usage
  • During the first use or the use after a long period of non-use, the Bighorn seat post may need a firm downward “Push” to start the initial movement.
  • Please recheck the torque in seat tube collar and all locking screw. Before riding, please test your seat post in an open and safe area
  • How to adjust your seat post:
    • Raise: First remove the weight from saddle and lift the Remote lever to the height you need. Release Remote lever to keep the height.
    • Lower: Lift the Remote lever and push down to the height you need , and then release Remote lever for keeping the right height.
WARNING: Please check the air pressure of air chamber and the seat post function after 150hrs.


V. Maintenance
  • Routine maintenance of the Bighorn seat post will provide years of trouble-free performance.
  • Every 3 months: Check air pressure, or sooner if you notice a significant decrease in saddle movement speed. Use a standard shock pump to check and increase/decrease air pressure between 100psi ± 20psi range.
  • After one year or 150 hours: Have your local authorized service center or contact with DSP Racing directly.
WARNING: The air chamber must be fully discharged before performing any service.
Discharge the air chamber in the Power position.


VI. Warranty:
DSP Racing is not responsible for any damages resulting from use of our products. In the event that your product breaks or fails within one year of the date of purchase, DSP Racing shall have no liability further than the repair or replacement of your product in accordance with the terms defined in the warranty policy. But any damaged by improper usage or caused by rider errors will be covered in our warranty. Please note that your receipt is required for warranty claims and please contact the local distributors shown on our official website www.dsp-racing.com or E-mail info@dspracing.com / dspmarketing@dspracing.com if you have any questions.


VII. Easier Troubleshoot
Issue Strategy

Can not fix saddle
Check rail clamp bolt has been tightened or not.
Send back to authorized service center.
Leaking Send back to authorized service center.

Seat Post can not back to top
Check air pressure if it is lower than 80psi.
Check if the bike tube clamp is too tight, to loosen it.
Operation OK,
but Stuck in certain area
Check if there are any blockage to effect cable operation.
Send back to authorized service center.

No operation
Make sure air pressure is in the air chamber
Recheck that the cable and cable screws are set up in proper position.
Recheck the adjuster screw setting.
Send back to authorized service center

Compression OK
Return operation Fail
Make sure air pressure is in the air chamber
Recheck the torque of seat tube collar
Send back to authorized service center

Luck function Fail
Recheck if it had tighten in seat tube collar
Send back to authorized service center

「Ambient temperature」
and
「Air pressure of seat post」
Reference chart
Air pressure of seat post will be varied by ambient temperature.
Thus, please refer the following chart to recheck, and adjust the
air pressure of your seat post back to standard psi: 100psi ± 20psi .

Ambient
temperature
Air pressure of seat post
Lowest Standard Highest
Normal 25 ℃ 80 psi 100 psi 120 psi
Zero    0 ℃ 73 psi   92 psi 110 psi
Low   20 ℃ 68 psi   85 psi 102 psi
High 50 ℃ 87 psi 108 psi 130 psi



VIII. Bighorn Specification
Item No. Specification
OD Travel
SHR 27.2 × 76 27.2mm 3"
SHR 30.9 × 114 30.9mm 4.5"
SHR 31.6 × 114 31.6mm 4.5"

  TOP